Corrosion coupon analysis procedure

Corrosion Coupons & Weight Loss Analysis The technique requires no complex equipment or procedures, merely an appropriately shaped coupon, a carrier.
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The data obtained can be inputted in a known engineering formula and thus generate the corrosion rates.

What Are Corrosion Coupons?

The estimated period of coupon exposure is mostly between 60— days depending on the efficiency required, but most laboratories prefer 90 days. The analysis requires readily available and reliable equipment for accurate information. It is a suitable method for determining corrosion levels in intricate structures. Some weight loss analysis includes probes which give finite details of the corrosion events; the polarization indicates the corrosion rate variance. The atomic weight, density, charge number, and Faraday constant will help in estimating the corrosion rates.

Post-Exposure Coupon Analysis Once coupons have been exposed in your system for the determined period of time, send them back to Metal Samples and let our technicians perform weight loss analysis to determine mils per year MPY corrosion rates. When using this service, ensure that initial coupon weights, exposure dates, and locations are recorded for each sample. This information can be recorded on the front of our VCI coupon storage bags.

Q-PANEL Corrosion Coupons || Q-Lab

Optional services include pit depth measurement and photos of the coupons before and after analysis. With VCI bags, coupons can be protected from corrosion for up to one year when stored under the proper environmental conditions.


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Pertinent test data, regarding pre- and post-coupon exposure, can be recorded in the appropriate spaces on the front of the bag. Welded Coupons Welded coupons are used to study the variance in corrosion rates between welded and non-welded metals. Stressed Coupons These coupons are used to monitor stress corrosion cracking which occurs when stress combines with a corrosive environment to attack a material.

What Do Corrosion Coupons Do?

Test Racks We offer test racks for the mounting of coupons of various alloys to evaluate how corrosion would effect differing materials in your system. Coupon Holders We carry a variety of pipe plug coupon holders for flat and round specimens , retractable coupon holders hand insertable types for low pressure rating systems and packing gland types for ratings up to 1, psi. Technical Information on Coupon Testing This article provides general requirements for coupon tests, types of coupon tests, advantages of coupon testing, and other helpful information.

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Bypass Piping Systems Metal Samples provides bypass piping systems for on-line corrosion monitoring. Test coupons provide an inexpensive means of on-line monitoring that will allow you to effectively measure the corrosivity within your system.


  • ASTM G4 - 95 Standard Guide for Conducting Corrosion Coupon Tests in Field Applications;
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  • What is Weight Loss Analysis? - Definition from Corrosionpedia.
  • What Are Corrosion Coupons? - What Do Corrosion Coupons Do?;
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By observing the mils-per-year corrosion rate of an exposed coupon, valuable information can be provided regarding the material's life expectancy. Metal Samples can make coupons in any size, shape, or material you need.

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Coupons can be stenciled with alloy and sequence numbers for proper identification. Mill test reports, identifying element compositions of materials used, are provided on all orders. The simplest, and longest-established, method of estimating corrosion losses in plant and equipment is weight loss analysis. A weighed sample coupon of the metal or alloy under consideration is introduced into the process, and later removed after a reasonable time interval. The coupon is then cleaned of all corrosion product and is reweighed. The weight loss is converted to a corrosion rate CR or metal loss ML , as follows:.

The technique requires no complex equipment or procedures, merely an appropriately shaped coupon, a carrier for the coupon coupon holder , and a reliable means of removing corrosion product without disruption of the metal substrate.

Online Retrieval of Corrosion Coupon - Demonstration - Crystal Industrial Syndicate Pvt. Ltd.